Tanis Katlı Taş Ayırıcı, çift katmanlı yoğunluk bazlı ayırma sistemi ile tahıl, bakliyat ve yağlı tohumlarda taş, cam ve metal gibi yabancı maddeleri yüksek verimle temizler.
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STONE SEPARATOR PLY

Solid Stone Separator machine is used to separate impurities from stones and grains of the same length but different density. In short, with pre-cleaning and precision cleaning of materials such as wheat, grains and pulses, stones, foreign grains are separated from heavier materials such as soil and glass. It is sufficient for all wheat, grain and pulses products. Due to its high vacuum capability, it can separate light dirt and dust. So far, it is the best of all worlds when it comes to durability and long life, especially when it comes to long-lasting special vibration absorbing rubber mounts.

High-Capacity Stone Separation: Tanis Stone Separator Ply

Dual-Layer Density-Based High-Precision Separation

In grain processing, product quality depends not only on seed integrity but also on the removal of foreign materials. Raw materials from fields can contain stones, glass shards, or metal pieces. These heavy contaminants can damage processing machines and compromise product safety. The Tanis Stone Separator Ply, with its dual-layer table structure and precise air control system, efficiently eliminates such impurities while maintaining maximum yield.

Working Principle

The system operates on a two-stage density-based separation principle:

  • First Layer: While the product moves via vibration, air from the lower layer begins separating heavier foreign materials.

  • Second Layer: Remaining stones, glass, or metal particles are removed in the final separation stage.

  • This method achieves up to 98% stone removal efficiency, preserving product quality and minimizing waste.

Applications

The Tanis Stone Separator Ply is suitable for a wide range of products:

  • Cereals: Wheat, barley, rye

  • Pulses: Chickpeas, lentils, beans

  • Oilseeds & Grains: Corn, sunflower

  • Small Seeds: Canola, sesame, flax

It is also effective in flour mills, pulse processing plants, feed production lines, silo filling systems, and final quality control stages.

Key Features

  • Dual-Layer Separation: Coarse removal on the first layer, detailed cleaning on the second.

  • High Capacity: Designed for industrial-scale operations.

  • Modular Design: Easy maintenance and quick table replacement.

  • Precise Air Control: Adjustable airflow and direction according to product type.

  • Quiet and Balanced Operation: Vibration-free motor with an isolated frame.

  • High Performance: Up to 98% stone removal efficiency.

Process Advantages

  • Reduces product loss by ensuring high-accuracy separation in a single pass.

  • Protects healthy grains while removing heavy foreign materials.

  • Integrates with dust control and energy-efficient systems, supporting sustainable production practices.

Maintenance and Cleaning

  • Quick-opening covers, sliding table system, and ergonomic design enable fast cleaning.

  • Modular construction minimizes downtime and simplifies maintenance.

Frequently Asked Questions (FAQ)

  1. What is the advantage of the dual-layer system?
    The first layer performs coarse separation, while the second layer provides detailed cleaning for high yield and low waste.

  2. Which products benefit most?
    Cereal, pulses, and seeds containing heavy foreign objects like stones, glass, or metal.

  3. Is automation integration possible?
    Yes. Fully compatible with PLC/SCADA systems.

  4. Is cleaning easy?
    Yes. Quick-opening covers and removable tables allow convenient cleaning.

  5. What is the investment payback period?
    Typically 1–2 years due to high separation efficiency and low maintenance costs.

Conclusion

The Tanis Stone Separator Ply is an essential component of grain and pulse processing lines. Its dual-layer design, high separation efficiency, and product protection capabilities ensure quality, reduce waste, and maintain production continuity.