Tanis SORTON NOVA-I: High-Precision Optical Sorting with Intelligent Imaging
Advanced Technology for Superior Quality Control
In modern agriculture and seed processing, quality standards go beyond physical separation, requiring high-speed optical sorting and advanced imaging technology. The Tanis SORTON NOVA-I is an intelligent optical sorter equipped with modern sensors, AI-assisted software, and high-precision ejectors.
The “Intelligent Inspection” technology detects visible defects, microscopic surface variations, shape deviations, and color tone differences, ensuring exceptional product quality classification.
Working Principle
-
Products are aligned in a single layer via a vibratory feeder and pass through vertical channels.
-
Dual high-resolution RGB and NIR cameras scan each item in milliseconds.
-
AI algorithms analyze color, shape, structure, and defect parameters to decide accept/reject.
-
Rejected items are removed from the flow using microsecond-response air ejectors, repeating thousands of times per second with minimal error.
Application Areas
-
Hybrid and certified seeds (corn, wheat, barley, sunflower)
-
Legumes (chickpeas, beans, lentils) for color and shape sorting
-
Foreign material detection (stones, stems, shells)
-
Surface defects: black spots, fungal traces, deformations
-
Premium quality sorting and export-grade compliance
Key Features
-
Advanced Imaging: Detects color, shape, texture, brightness, and structural variations
-
AI-Powered Sorting: Self-learning, automated decision-making
-
High-Precision Micro Ejectors: Up to 99% accuracy
-
Low Air Consumption: Optimized ejector efficiency
-
Multi-Scan Modes: RGB + NIR + custom filter combinations
-
Remote Monitoring & Reporting: Live data via Ethernet or USB
Process Advantages
The Nova-I analyzes imperceptible details beyond color and shape, maximizing product quality. AI-based automation reduces operator error and allows recipe memory for quick product changeovers, enhancing production flexibility.
Maintenance & Cleaning
-
Easily accessible panels
-
Built-in filtration system
-
Minimal moving parts reduce wear and tear
-
Fast and hassle-free cleaning for daily operation
Integration & Control
-
Compatible with PLC, SCADA, and ERP systems
-
Live reporting, error logs, and production data tracking
-
Remote system management is possible
FAQ
-
Which products can it sort?
Grains, legumes, hybrid seeds, colored seeds, and deformable products. -
Can it operate unattended?
Yes. Auto start/stop and recipe-based settings minimize operator intervention. -
Is it compatible with multiple products?
Yes. Multiple product recipes can be stored for easy switching. -
Is cleaning easy?
Yes. Accessible panels and internal filtration simplify cleaning. -
Automation integration available?
Yes. Fully compatible with PLC, SCADA, and ERP systems.
Conclusion
The Tanis SORTON NOVA-I combines high-resolution optical imaging, AI-assisted analysis, and precision ejection for high-speed, accurate product sorting. Its flexible operation, high throughput, and reliability make it an ideal solution for modern production lines aiming for premium quality control.
