EFFICIENCY SCALE

It is a system that allows monitoring the flow rate of granular materials, automatic production speed and weight measurement for optimum efficiency. The system is completely controlled by PLC and has keyboard calibration for easy setup. It has a tolerance error warning alarm and PC connection for data management. Programmable data and mode options make this machine an ideal solution for precise weighing and measuring needs. Maintenance is effortless and provides optimum performance.

Tanis EFFICIENCY SCALE: Continuous Productivity Monitoring with Precision Weighing

In agricultural and seed processing operations, production alone is not enough. Accurate measurement and analysis at every stage are essential. The weight measured on a scale provides direct insights into production efficiency, quality standards, and loss rates.

The Tanis EFFICIENCY SCALE continuously measures products on a flowing production line with high accuracy, making production processes measurable and controllable.


Working Principle

  • The system divides continuous product flow into predetermined portions for weighing.

  • Product enters the scale bucket via an input hopper, is measured by a load-cell sensor, and results are digitally recorded.

  • After weighing, the product is discharged, and the system immediately begins the next cycle.

  • This process repeats dozens of times per minute, sending real-time data to the display or production monitoring software.

Operators can track production performance instantly and respond quickly to deviations.


Application Areas

  • Monitoring product flow in seed processing lines

  • Efficiency control for selectors, trieurs, and stone removers

  • Final weighing before packaging

  • Lot-based production tracking and reporting

  • Yield analysis in laboratory settings

  • Measurement of grains, legumes, feed, and granular products

  • Compatible with both manual and automated production lines


Key Features

  • High Accuracy: Up to ±0.1%

  • Continuous Flow Compatibility: Weighs without interrupting production

  • Digital Data Output: Real-time production monitoring

  • High Capacity: Industrial-grade design for large volumes

  • Automation Integration: Compatible with PLC/SCADA systems

  • Easy Calibration: Quick setup via digital panel

  • Durable Construction: Stainless steel, impact-resistant design


Process Advantages

  • Enables production analysis, not just weighing

  • Detects yield variations, lot comparisons, and machine-specific efficiency

  • Provides decision-making support and can integrate into quality management systems

  • Immediate detection of efficiency fluctuations helps minimize losses and maintain sustainable performance


Maintenance and Ease of Use

  • Removable scale bucket for easy cleaning

  • Dust-proof design protects sensors

  • Quick calibration via user-friendly digital panel

  • Durable construction ensures long-term use in heavy-duty environments


Integration and Control

  • Supports RS-485, 4–20 mA, Modbus, and other interfaces for automation

  • Works with PLC/SCADA for real-time data monitoring

  • Weighing results can directly inform production planning and quality control


FAQ

  1. Does it work on continuous flow lines?
    Yes, weighing is performed without interrupting the product flow.

  2. Which products can be weighed?
    Wheat, barley, lentils, chickpeas, sunflower, feed, and granular products.

  3. Can data be exported?
    Yes, digital outputs allow integration with automation systems.

  4. Is calibration difficult?
    No, calibration is quick and easy via the digital panel.

  5. Is cleaning easy?
    Yes, accessible design ensures practical maintenance.

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Conclusion

The Tanis EFFICIENCY SCALE provides accurate, continuous monitoring of production lines. By delivering precise measurements, real-time analysis, and fast intervention capability, it ensures you maintain full control over production efficiency and quality standards.