SORTON NOVA-I

WALNUT SHELL AND KERNELS SEPARATION EXPERT
Multi-spectrum multi-mode infrared identification technology provides perfect solutions for nut shell and kernel separation and foreign matter separation.
Optional AI deep learning sorting system, nut shell and kernel can be mixed together and similar colors can be sorted cleanly.
Belt type transfer structure, smooth operation, low breakage rate.
Optional super dust control system to remove more dust and light foreign matter during sorting to achieve the best sorting result.

Tanis SORTON NOVA-I: High-Precision Optical Sorting with Intelligent Imaging

Advanced Technology for Superior Quality Control

In modern agriculture and seed processing, quality standards go beyond physical separation, requiring high-speed optical sorting and advanced imaging technology. The Tanis SORTON NOVA-I is an intelligent optical sorter equipped with modern sensors, AI-assisted software, and high-precision ejectors.

The “Intelligent Inspection” technology detects visible defects, microscopic surface variations, shape deviations, and color tone differences, ensuring exceptional product quality classification.


Working Principle

  • Products are aligned in a single layer via a vibratory feeder and pass through vertical channels.

  • Dual high-resolution RGB and NIR cameras scan each item in milliseconds.

  • AI algorithms analyze color, shape, structure, and defect parameters to decide accept/reject.

  • Rejected items are removed from the flow using microsecond-response air ejectors, repeating thousands of times per second with minimal error.


Application Areas

  • Hybrid and certified seeds (corn, wheat, barley, sunflower)

  • Legumes (chickpeas, beans, lentils) for color and shape sorting

  • Foreign material detection (stones, stems, shells)

  • Surface defects: black spots, fungal traces, deformations

  • Premium quality sorting and export-grade compliance


Key Features

  • Advanced Imaging: Detects color, shape, texture, brightness, and structural variations

  • AI-Powered Sorting: Self-learning, automated decision-making

  • High-Precision Micro Ejectors: Up to 99% accuracy

  • Low Air Consumption: Optimized ejector efficiency

  • Multi-Scan Modes: RGB + NIR + custom filter combinations

  • Remote Monitoring & Reporting: Live data via Ethernet or USB


Process Advantages

The Nova-I analyzes imperceptible details beyond color and shape, maximizing product quality. AI-based automation reduces operator error and allows recipe memory for quick product changeovers, enhancing production flexibility.


Maintenance & Cleaning

  • Easily accessible panels

  • Built-in filtration system

  • Minimal moving parts reduce wear and tear

  • Fast and hassle-free cleaning for daily operation


Integration & Control

  • Compatible with PLC, SCADA, and ERP systems

  • Live reporting, error logs, and production data tracking

  • Remote system management is possible


FAQ

  1. Which products can it sort?
    Grains, legumes, hybrid seeds, colored seeds, and deformable products.

  2. Can it operate unattended?
    Yes. Auto start/stop and recipe-based settings minimize operator intervention.

  3. Is it compatible with multiple products?
    Yes. Multiple product recipes can be stored for easy switching.

  4. Is cleaning easy?
    Yes. Accessible panels and internal filtration simplify cleaning.

  5. Automation integration available?
    Yes. Fully compatible with PLC, SCADA, and ERP systems.


Conclusion

The Tanis SORTON NOVA-I combines high-resolution optical imaging, AI-assisted analysis, and precision ejection for high-speed, accurate product sorting. Its flexible operation, high throughput, and reliability make it an ideal solution for modern production lines aiming for premium quality control.