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VIBRO SEPARATOR

Inside, there are two layers of frames made of profile material and sheet metal sieves attached to these frames. The product entering the separator is sieved by spreading on the surface of the sieves with the vibration of the vibro motors placed at the center of gravity of the machine. Foreign materials such as garbage, straw, spike etc. in the product are transmitted out of the machine by vibration. The sorted and broken product is poured onto the bottom sieve. With continued vibration, the product is cleaned by separating the broken products. The sieve surfaces are continuously cleaned by means of plastic balls located inside the sieve. There are mica glass windows on the machine to observe the product. Since vibro motors are mounted directly on the machine, belts, pulleys, bearings and suspension rods are not used. Sieve frames are easy to disassemble

Tanis Vibro Separator: First Line Defense Against Foreign Matter

Efficient Pre-Cleaning for Seeds and Grains

One of the most critical steps in seed and grain processing is pre-cleaning before the raw material enters the production line. Seeds often contain straw, leaves, stems, debris, plastic pieces, bags, and stones.

The Tanis Vibro Separator removes these foreign materials at the earliest stage, protecting your production line and enhancing product quality. Its high-capacity operation, precise separation principle, and compact design make it suitable for both industrial and small-scale facilities.

Working Principle: Physical Separation and Directional Flow

  • Products pass over specially angled drums or surfaces, separating based on density, shape, and surface friction differences.

  • Light materials (straw, stalks, nylon, bags) are removed from the main product flow via air currents and inclined surfaces.

  • Dense kernels (grains, legumes) continue along the main line.

  • High-speed rotating surfaces, vibrating tables, and airflow work together to separate materials with similar sizes but different physical properties.

Durable and Efficient Design

  • Compact Body: Occupies minimal space and allows easy installation within the production line.

  • Vibration Dampening System: Ensures quiet, balanced, and comfortable operation.

  • Easy Cleaning: Open panels and wide maintenance access points reduce downtime.

  • Modular Structure: Can integrate with selectors, triyors, stone separators, and aspiration systems.

Application Areas

  • Grains: Wheat, barley, rye, maize, rice

  • Legumes: Chickpeas, beans, lentils

  • Oilseeds: Sunflower, canola

  • Hybrid Seed Production: Serves as the first quality barrier

  • Pre-Silo Filling: Ensures safe storage through quick pre-cleaning

Operational Benefits

  • Line Protection: Prevents clogging and malfunctions caused by foreign materials.

  • Quality Improvement: Increases product purity and enhances downstream efficiency.

  • Lower Maintenance Costs: Reduces contamination of other machines.

  • Continuity Assurance: Minimizes production interruptions.

  • Hygiene Compliance: Clean intake means healthier products.

Use Cases

  • Pre-cleaning before the selector to ensure product quality

  • Protecting stone separators and triyors with early filtration

  • Quick pre-cleaning before silo filling for safe storage

  • Meeting certification criteria in hybrid seed production

Frequently Asked Questions (FAQ)

  1. Which products can it process?
    Wheat, barley, chickpeas, maize, lentils, beans, sunflower, and other grains and legumes.

  2. How does it work?
    Separates materials mechanically based on density, shape, and surface friction; removes light foreign matter.

  3. How is it different from a sieve?
    Sieves separate by particle size, while the Vibro Separator separates based on physical behavior, effective for straw, bags, and light debris.

  4. Is cleaning difficult?
    No. Wide access panels and easy-open body allow fast and simple maintenance.

  5. Can it integrate with automation systems?
    Yes. Can be connected to PLC systems, including output monitoring and error alerts.

  6. What is its capacity?
    5–25 tons per hour, depending on product type.

  7. Is energy consumption high?
    No. Low-powered motors make it energy-efficient.

  8. Which machines can it integrate with?
    Works seamlessly with selectors, triyors, stone separators, aspiration systems, and other pre-cleaning machines.

Conclusion

The Tanis Vibro Separator is the first quality and safety barrier in your production line.

  • Ensures cleaner product intake for higher quality

  • Extends machine life and reduces maintenance costs

  • Supports continuous production for improved efficiency

Whether for large-scale industrial facilities or medium-sized processing lines, the Vibro Separator makes your products cleaner, safer, and more efficient from the very start.