Tanis Simon Sistemi, tahıl, bakliyat ve hibrit tohumlarda şekil, yoğunluk ve boyuta göre hassas kalite sınıflandırması sağlar.
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SUPER PRE-CLEANING MACHINE

Used in the cleaning and tempering unit in grain, cereals and food processing plants, the simon purifier separates chaff, spike and unwanted materials other than wheat.

With aspiration, before the grain enters the sifter, it cleans the impurities in the grain by creating a strong air flow current in the opposite direction of the grain flow direction. Since most of the unwanted substances in the grain are purified by this section, there is no clogging in the sifter teloras and the sifter is cleaned more effectively. The wheat entering the machine from the aspiration process is distributed smoothly and homogeneously on the sieve thanks to the vibro motor mounted on the center of gravity of the machine. The feed box oscillates on rubber wedges with the body working with vibration. An adjustable flap ensures that the wheat is distributed over the entire sieve surface.

High-Precision Product Classification: Tanis Super Pre-Cleaning Machine

Adding Value by Classifying Quality

In grain and seed processing facilities, removing foreign materials alone is not sufficient. Classifying products by quality is critical for marketing and pricing. The Tanis Super Pre-Cleaning Machine uses advanced particle classification technology to separate products based on physical characteristics, ensuring above-standard quality control. This process increases the final product value and enables market-specific product segmentation.

Working Principle

The system separates products according to physical criteria such as shape, density, size, and surface features. Controlled vibration, inclined surfaces, specialized guiding devices, and precise feed control allow the mechanism to distinguish between products that look similar but have different qualities.

Unlike conventional sieving systems, this approach classifies products not only by size but also by form and structure, clearly separating premium-quality items from standard-quality ones.

Applications

The Tanis Super Pre-Cleaning Machine performs efficiently across a variety of products:

  • Cereals: Wheat, barley, oats, rye

  • Pulses: Chickpeas, lentils, beans

  • Oilseeds & Hybrids: Sunflower, canola, hybrid seeds

  • Industrial Granules & Feed Additives

Commonly positioned after pre-cleaning, before packaging, or in production lines requiring special class separation.

Key Features

  • Multiple Quality Class Separation: Obtain multiple product classes simultaneously

  • Value Enhancement: Premium-quality products are collected separately for higher market value

  • Gentle Product Handling: Minimizes breakage through precise separation

  • Modular Design: Quick adaptation for different products

  • High Capacity: 2–10 tons/hour processing capability

  • Automation Ready: Integrated with quality class output monitoring and data tracking

Process Advantages

  • Ensures homogeneity and standard compliance for exported products

  • Produces A–B–C quality classes simultaneously

  • Automatically removes defective or off-spec products

  • Real-time data monitoring allows operators to track quality percentages, production efficiency, and error rates

Maintenance and Usability

  • Modular design enables quick adjustments for product changes

  • Easily replaceable sieves and transport surfaces

  • Stainless steel contact surfaces ensure food safety and long-term use

Integration and Control

  • Fully compatible with PLC and SCADA systems

  • Enables digital monitoring and reporting of quality classification

  • Supports production planning with quality-based data usage

Frequently Asked Questions (FAQ)

  1. Which products can it handle?
    Grains, pulses, hybrid seeds, and granules requiring quality classification.

  2. How is it different from conventional sieves?
    Sieves separate by size, while the Simon system classifies by shape, density, and structure.

  3. Can it integrate with automation?
    Yes, fully compatible with PLC/SCADA systems.

  4. Is it easy to switch products?
    Yes, modular design allows rapid adjustments.

  5. Which criteria does it use for quality separation?
    Physical features such as size, shape, roundness, and density.

Conclusion

The Tanis Super Pre-Cleaning Machine not only cleans grains and seeds but also classifies them into quality grades, adding value to your market-ready products. With precision, high capacity, and automation compatibility, it is a reliable classification solution for modern processing facilities.