Tanis Simon Sistemi, tahıl, bakliyat ve hibrit tohumlarda şekil, yoğunluk ve boyuta göre hassas kalite sınıflandırması sağlar.
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SUPER PRE-CLEANING MACHINE

SCOPE OF USE

Super Pre-Cleaning Machine is designed for high-capacity pre-cleaning and
quality classification of grains and seeds in modern processing lines. It separates
impurities such as chaff, dust, and foreign materials while simultaneously
classifying products based on physical characteristics such as size, shape, and
density.

FEATURES AND ADVANTAGES
High-capacity processing for industrial-scale operations
Simultaneous cleaning and quality classification
Advanced aspiration system for effective removal of light impurities
Gentle product handling to minimize breakage
Multiple output fractions for quality-based separation
Modular design for flexible product adaptation
Easy operation with PLC / SCADA compatibility

High-Precision Product Classification: Tanis Super Pre-Cleaning Machine

Adding Value by Classifying Quality

In grain and seed processing facilities, removing foreign materials alone is not sufficient. Classifying products by quality is critical for marketing and pricing. The Tanis Super Pre-Cleaning Machine uses advanced particle classification technology to separate products based on physical characteristics, ensuring above-standard quality control. This process increases the final product value and enables market-specific product segmentation.

Working Principle

The system separates products according to physical criteria such as shape, density, size, and surface features. Controlled vibration, inclined surfaces, specialized guiding devices, and precise feed control allow the mechanism to distinguish between products that look similar but have different qualities.

Unlike conventional sieving systems, this approach classifies products not only by size but also by form and structure, clearly separating premium-quality items from standard-quality ones.

Applications

The Tanis Super Pre-Cleaning Machine performs efficiently across a variety of products:

  • Cereals: Wheat, barley, oats, rye

  • Pulses: Chickpeas, lentils, beans

  • Oilseeds & Hybrids: Sunflower, canola, hybrid seeds

  • Industrial Granules & Feed Additives

Commonly positioned after pre-cleaning, before packaging, or in production lines requiring special class separation.

Key Features

  • Multiple Quality Class Separation: Obtain multiple product classes simultaneously

  • Value Enhancement: Premium-quality products are collected separately for higher market value

  • Gentle Product Handling: Minimizes breakage through precise separation

  • Modular Design: Quick adaptation for different products

  • High Capacity: 2–10 tons/hour processing capability

  • Automation Ready: Integrated with quality class output monitoring and data tracking

Process Advantages

  • Ensures homogeneity and standard compliance for exported products

  • Produces A–B–C quality classes simultaneously

  • Automatically removes defective or off-spec products

  • Real-time data monitoring allows operators to track quality percentages, production efficiency, and error rates

Maintenance and Usability

  • Modular design enables quick adjustments for product changes

  • Easily replaceable sieves and transport surfaces

  • Stainless steel contact surfaces ensure food safety and long-term use

Integration and Control

  • Fully compatible with PLC and SCADA systems

  • Enables digital monitoring and reporting of quality classification

  • Supports production planning with quality-based data usage

Frequently Asked Questions (FAQ)

  1. Which products can it handle?
    Grains, pulses, hybrid seeds, and granules requiring quality classification.

  2. How is it different from conventional sieves?
    Sieves separate by size, while the Simon system classifies by shape, density, and structure.

  3. Can it integrate with automation?
    Yes, fully compatible with PLC/SCADA systems.

  4. Is it easy to switch products?
    Yes, modular design allows rapid adjustments.

  5. Which criteria does it use for quality separation?
    Physical features such as size, shape, roundness, and density.

Conclusion

The Tanis Super Pre-Cleaning Machine not only cleans grains and seeds but also classifies them into quality grades, adding value to your market-ready products. With precision, high capacity, and automation compatibility, it is a reliable classification solution for modern processing facilities.