Tanis Yüksek Kapasiteli Seperatör, tahıl, bakliyat ve granül ürünlerde hava destekli titreşimli tabla ile hassas sınıflandırma sağlar.
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AEROSCREEN CLEANER

The High Capacity Separator is a high capacity machine that removes impurities from seeds and grains, extending their useful life. It has efficient sieve and air duct cleaning features, including a batch case sieve cleaning system and 4 air control stations. This machine has a strong body, long life operation and low maintenance requirements. Other features include high screening area, metal screens with improved durability and noiseless operation.

AeroScreen Cleaner: Precision Sorting for Industrial-Scale Production

High-Capacity, Quality-Focused Classification

In modern agricultural and seed processing facilities, rising production volumes require not only clean but also precisely graded products. The AeroScreen Cleaner delivers high sorting accuracy without sacrificing throughput, providing an industrial solution for high-tonnage lines.

By using physical property-based classification, grains, legumes, and granular products are separated based on shape, size, and density. This system is ideal for producers aiming for efficiency, continuity, and superior product quality.

Working Principle

The system combines vibratory deck technology with adjustable air flow. As the product spreads evenly across the deck, air currents direct particles of different densities to separate paths.

  • Heavy and high-quality particles move downward along the deck

  • Light, broken, or defective particles are carried to different outlets by air flow

  • Provides high precision for quality-based sorting after pre-cleaning

Application Areas

  • Wheat, barley, oats, rye

  • Chickpeas, lentils, beans

  • Sunflower, sesame, canola, and other oilseeds

  • Hybrid seed production lines

  • Feed ingredients and granular product lines

This cleaner ensures high performance in both product grading and waste management processes.

Key Features

  • High Capacity: 8–20 tons/hour (depending on product)

  • Multiple Output Grades: 2–4 fractions per product

  • High Sorting Accuracy: 96%+ classification precision

  • Full Automation Compatibility: Integrates with PLC/SCADA systems

  • Low Energy Consumption: Optimized motors and fans

  • Easy Cleaning: Modular deck and quick-access panels

Process Advantages

The AeroScreen Cleaner not only performs physical separation but also strategically divides product quality classes. Products can be directed to different markets (A, B, C grades), while lower-quality products are diverted to separate processes.

This ensures reliability in domestic markets and compliance with certified quality standards for export.

Maintenance and Ease of Use

  • Modular deck design enables fast cleaning and maintenance

  • PLC/SCADA integration allows monitoring of product output, system status, and alerts from a central control panel

Frequently Asked Questions (FAQ)

  1. Which products can it process?
    Wheat, chickpeas, lentils, corn, beans, sunflower, and all granular agricultural products.

  2. How is quality separation achieved?
    Based on density, air-lifting capacity, and vibration dynamics, producing 2–4 fractions.

  3. Does it use sieves?
    No. Operates using deck vibration and air flow; no sieves required.

  4. Is automation integration possible?
    Yes. Fully compatible with PLC/SCADA systems.

  5. Is cleaning easy?
    Yes. Modular deck design allows quick access and cleaning.

Conclusion

The AeroScreen Cleaner is a reliable solution for high-tonnage production lines, ensuring simultaneous capacity and quality. With low energy consumption, precise sorting, and flexible operation, it is an ideal choice for modern agricultural and seed processing facilities.